Skoda Felicia

since 1994 release

Repair and operation of the car



Skoda Felicia
+ Cars of the Skoda Felicia brand
+ Maintenance instruction
+ Routine maintenance
+ Repair of the engine
+ Cooling systems, heating
+ Power supply system
+ Engine electric equipment
- Coupling
   General information
   Removal and installation of a pedal of coupling
   Removal, installation and adjustment of a cable of the drive of coupling
   Removal, check of a state and installation of assembly of coupling
   Removal, check of a state and installation of the mechanism of switching off of coupling
+ Transmission
+ Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body and finishing of salon
+ Onboard electric equipment





Removal, check of a state and installation of the mechanism of switching off of coupling

Coupling switching off mechanism components

1 — the switching off Lever
2 — a spring Anchor
3 — Pruzhina
4 — a switching off lever tulka
5 — a coupling switching off lever Fork
6 — the Lock ring

7 — the Screw
8 — the Release bearing
9 — the Pin 4х10
10 — the Screw
11 — the Directing pin of the release bearing
12 — the Sealing ring


See the prevention provided in the beginning of the Section Removal, check of a state and installation of assembly of coupling.

REMOVAL

 PERFORMANCE ORDER

1. If the power unit is not removed from the car and not dismembered, access to components of the mechanism of switching off of coupling can be provided by dismantle of the transmission. Components of the mechanism of switching off are presented on an illustration.
2. Turn out a bolt of fastening of a fork of switching off on a switching off lever axis, remove a washer.
3. Disconnect a spring from the top part of an axis and take the lever from a transmission case. Remove assembly of a fork with the release bearing (try to remember its adjusting situation), then divide into two parts (a fork and the bearing).
Check
4. Check a condition of components of the mechanism of switching off of coupling. Replace defective or worn-out parts. Carefully examine all contact and basic surfaces.
5. The correct practice is performance of replacement of the release bearing regardless of its state. Under the constrained financial circumstances check freedom of rotation of the bearing and a condition of its contact surface. In case of detection of defects the bearing is subject to replacement.
6. The worn-out plug of an axis of the lever of switching off of coupling is subject to replacement. The old plug is beaten out from the seat by means of the hammer and a drift. For landing of the new plug use a replaceable head of the corresponding size or a piece of a pipe of suitable diameter as a mandrel (the mandrel has to rest only against the outer edge of a face surface of the plug).

INSTALLATION

 PERFORMANCE ORDER

1. Carefully clear all components, having completely removed all traces of old sealant from a fork of switching off of coupling and a carving part of its bolt. Make sure of correctness of landing of the plug of an axis of the lever of switching off in a transmission case.
2. With a thin layer of high-temperature lubricant like Kluber Microlube GL202, GL261 or GL262, or Mobil lithium 932 or 933 cover contact surfaces of an axis of the lever, a fork of switching off and the release bearing. Try not to allow hits of lubricant on frictional overlays of a clutch plate.

3. Connect a switching off fork to the release bearing.

4. Put on assembly of a fork with the bearing the directing transmission coupling, then pass lever assembly throughout a fork.

5. Slightly grease a carving part of the lock screw of fastening of a fork with suitable sealant (sealant like Tree bond or Aldrit in the best way will approach). Achieve combination in a fork and an axis of the lever, then accurately screw a bolt. Having made sure of correctness of landing of a bolt in openings, tighten it with the required effort.

6. Connect a spring to the top part of the lever of switching off. Before installation of the transmission on the engine make sure of serviceability of functioning of the mechanism of switching off of coupling.




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